Credits:

Semesters Offered

Learning Objectives

The students will learn:
  • The new paradigms for designing robust products
  • How to write world class engineering specifications
  • How to write manufacturing specifications for defect free production
  • How to use risk analysis tools
  • Develop a design and manufacturing reliability plans to avoid surprises
  • How to verify and validate product reliability
  • How to use creativity for design solutions that cost very little or nothing
  • How to see potential product failures before the design is approved
  • How to see manufacturing defects before any defect is produced
  • How to speak up when a design is flawed
  • How to completely eliminate failures by design
  • How to eliminate manufacturing defects by changing the product design
  • How to apply high reliability principles to software design, a major industry weakness
  • How to use creativity in developing very low cost solutions
  • How to work as an efficient and effective team

 

Topics Covered

  • Principles of a highly reliable design
  • Reliability analysis tools such as Requirements Analysis,FMEA, FTA, and PHM
  • Principles of software reliability
  • Reliability modeling
  • Design Failure Mode, Effects, and Criticality Analysis(DesignFMECA)
  • Process FMECA
  • Software FMEA
  • Six Sigma approach to improve reliability
  • Human Factors Engineering for high reliability
  • Accelerated life testing principles and practices
  • Designing   for extreme environments
  • Designing for software trustworthiness
  • Prognostics design for enhancing system reliability
  • Managing for high reliability
  • Risk management
  • Integrating Reliability with Safety
  • Measuring effectiveness of reliability programs
  • Case histories of high reliability

 

Learning Outcomes

  • an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability
  • an ability to identify, formulate, and solve engineering problems
  • an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice

Additional Course Information

Instructor 

Raheja, Dev

Textbook 

Required Materials:

  • Design for Reliability, Authors :Dev Raheja and Louis Gullo (Wiley)

Supplemental Materials:

  • Assurance Technologies Principles and Practices, Authors: Dev Raheja and Michael Allocco (Wiley)
  • Improving Product Reliability, Authors Mark Levin and Ted Kalal (Wiley)

Class/Laboratory Schedule 

  • Online class schedule may vary
Last Updated By 
Dev Raheja, September 2017