Credits: 3

Description

Prerequisite: ENME382. Restriction: permission of department.

Semesters Offered

Fall 2022, Fall 2023, Fall 2024, Fall 2025

Learning Objectives

This course introduces the principles and practices of Design for Manufacturing and Assembly (DFMA) across a range of manufacturing processes. It explores key differences and considerations when designing products for manual versus automated assembly.

Students will learn to:

  • Understand the relationship between product design and manufacturability
  • Apply key concepts of design for manufacturing and design for assembly

The course equips mechanical engineering students with the skills to apply DFMA guidelines in capstone projects and real-world product design scenarios in industry.

Topics Covered

  • Relationship Between Design and Manufacturing
  • Design for Manual Assembly
  • Design for Automated Assembly
  • Polymer Processing
  • Design for Injection Molding
  • Design for Casting
  • Design for Sheet Metal Forming
  • Design for the Environment
  • Design for X (DfX)

Learning Outcomes

Upon successful completion of this course, students will be able to:

  • Explain how DFMA principles influence part design, cost, and manufacturability
  • Apply design for manufacturing principles to optimize part design
  • Understand and implement design for assembly in mechanical systems
  • Reduce part count and simplify assembly using DFMA strategies
  • Analyze current manufacturing literature to extract DFMA guidelines
  • Communicate technical concepts effectively in both written and oral formats

Additional Course Information

Textbook 

  • Poli, C. (2001). Design for Manufacturing: A Structured Approach. Butterworth-Heinemann. ISBN: 0-7506-7341-9
  • Boothroyd, G., Dewhurst, P., & Knight, W.A. (2011). Product Design for Manufacture and Assembly. CRC Press. ISBN: 978-1420089271

Class/Laboratory Schedule

  • Two 75-minute lectures per week